Product Introduction
Automobile Cylinder Block Castings are made by melting metal into a liquid that meets certain requirements and pouring it into the casting mold. After cooling and solidifying and cleaning, the casting with a predetermined shape, size and performance is obtained. The casting blanks are nearly formed, so that no or little machining is required, reducing costs and time to a certain extent.
Our Automobile Cylinder Block Castings can reach a high level of precision, making the precision casting products into finished products without machining or semi-finished products with less residue. Our professional technology makes the products free from inherent defects such as porosity, slagging, shrinkage, etc. and uniform and dense. All of our products can meet or exceed the national execution standards and can be used with peace of mind.
Product Information
Product name: Automobile Cylinder Block Castings
Process: Die Casting
Certification: ISO9001:2015,BV,TUV
Package: Carton with inner film
Application:Automobile
Manufacturing Process
1. Raw material. The first step is the preparation.
2. Melting. Melting the raw material.
3. Dumping. The molten metal is transferred from the furnace to the ladle. The ladle then pours the molten metal into the blast chamber ready to be injected into the clamped die. The molten metal is then pressed into the mold with very high pressure. The high pressure then holds the metal in the mold until it has time to solidify.
4. Die Casting. After the molten metal has been injected into the mold, it must have time to solidify and cool. During this time, the mold cannot be loosened. Once the metal has cooled completely, it takes on the final shape of the casting.
5. Trimming. The next step in the die casting process is trimming. As the metal cools, excess metal in the gates and runners must be removed along with any issued fluting. This extra material is then trimmed away from the final casting. The trimmed gates, runners, and fleeces can be recycled and reused during the die casting process.
6. Quality Inspection. Each part will be thoroughly inspected by our quality control department.
Product Parameter
Product Name | Automobile Cylinder Block Castings |
Quality Assurance | ISO9001:2015 Certified |
Material | Aluminum Alloy:5052 /6061/ 6063 / 2017 / 7075 / etc. |
Zinc Alloy:Zamak 3/ Zamak5/ Zamak 2/ ZA 8/ etc. | |
Copper Alloy:H68/H68/H65/H62/H59 / etc. | |
Magnesium Alloy:MB1/ MB2/ MB3/ MB5/ MA11/ ZM1/ZM3/ ZM8 / etc. | |
Other Special Materials:Lucite / Nylon / Bakelite / etc. | |
We handle many other type of materials. Please contact us if your required material is not listed above. | |
Surface Treatment | Blacking,polishing,anodize,chrome plating,zinc plating,nickel plating,tinting |
Inspection | Projector,Coordinate Measuring Machine, Visual Quality Standard, Roughness Tester, Hardness Tester, etc. |
File Formats | Solid Works,Pro/Engineer, AutoCAD(DXF,DWG), PDF,TIF etc. |
Machining Equipment | Machining Center / CNC Lathes / Grinding Machines / Milling Machines / Lathes / Stamping Machines/ Full Automatic Lathe /etc. |
Application | Automotive: Cylinder Heads, oil sump, suspension arm. Home Decoration: Doorknob, bolt, anti-leech. Medical Equipment: heart monitors, bed gearboxes,drug dispensers. Aerospace:Jet engine airfoils, bearing housing, vertical support. Telecommunication: Telecommunication base station filter. Precision Equipment:Fixed base, barrel. |
Standard | ASTM, ASME, DIN, JIS, ISO, BS, API, EN,GB |
Capability | Output 120 tons per month. |
Company Advantage | 1. Quotation within 48 hours. 2. Quality you can rely on. 3. Zehan provides 100% satisfaction at world competitive prices. 4. We pay meticulous attention to details throughout the whole manufacturing process. 5. Rigorous QC standards, 100% inspection before shipping. 6. Strict delivery time control for each and every order. |
Casting Display
Company Profile
Company Certificate
Application Field
Manufacturing Process
Testing Equipment
FAQ
Q1. How about your company's production capacity?
A: Cast iron with various grades of resin sand, weighing up to 5 tons. Years of production history.
With the production process of lost foam resin sand, it can produce all kinds of: automobile mold, cylinder block and machine tool accessories.
Professional equipment, exquisite craftsmanship, total quality management system, annual production capacity of 50,000 tons.
Q2. What other questions can I answer to receive a quick turn around on my quote?
A: To expedite your request for a quote, please include:
● Component application or function
● Alloy/Material
● Annual production quantity
● Approximate size of component
● Approximate life of program
● 3D CAD and 2D drawings
Q3. Is it Necessary to Wash or Shot Blast Die Castings Prior to Application of Any Plating or Coating?
A: Yes, it is necessary. The appearance, adhesion, and acceptance of the finished article depend primarily on a sound foundation for the final finish, which is achieved only with an active and clean substrate. To ensure quality parts, a properly designed pre-plating process is a must.
Q4. How can you guarantee the quality of the product?
A: With advanced testing equipment and advanced spectral quality testing equipment, the product quality has passed ISO9001 quality assurance system certification.
Q5. What is your payment term?
A: For tooling/mold cost, 50% as a deposit and the balance paid after samples approved by customer. For bulk order, 30% as a deposit and the balance paid after negotiation.
Q6. What is the delivery date?
A: For tooling/mold, it will take 35~45days that is up to the design. For mass production, it will take 10~30days that is up to your quantity.
