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Gravity Sand Casting by Ductile/Gray Iron for Valve Parts

Gravity Sand Casting by Ductile/Gray Iron for Valve Parts

Product name: Metallurgical casting
Place of Origin: China
Model Number: Metallurgical casting
Application: Municipal industrial
Color: Customized
Material: Q345 Q235
Keyword: Metallurgical casting
Size: Customized Size
Type: Heavy Duty
Surface treatment: According to customer requirement
Service: OEM ODM Customised
Dimensions:upon customer's drawings
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Description

As a professional manufacturer of Laser Engraving Machine Body, Welding Wire, Circulating Fluidized Bed Gasifier, our company has domestic first-class technical strength, coupled with advanced equipment and strict quality management system, which effectively guarantees product performance and quality. Our company has made every effort to stabilize growth and promote development, and our business performance has improved steadily, contributing to the completion of a moderately prosperous society in all aspects. We are 'customer-oriented' to provide customers with an overall comprehensive service. The company has a professional product development and testing center, and the use of international advanced technology, the introduction of professional technical personnel, the combination of independent research and development and absorption and innovation, the formation of a strong R & D strength.


Compared with ductile iron casting, due to the large specific volume of graphite, the shrinkage of the gray iron valve castings during solidification is reduced, the process can be simplified, the stress of the casting can be reduced, and a dense structure can be obtained. In addition, because the chemical composition of gray cast iron is close to the eutectic point, the molten iron has good fluidity and can cast very complex parts.


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Product Parameter

Product name

Gray Iron Valve Castings

Material Processing

Forging, Casting, Welding

Heat Treatment

Annealing, Normalizing, Q&T, Induction Hardening

Weight/Unit

100kgs - 60 000kgs

Application

Mining, Cement, Construction, Chemical, Oil Drilling, Steel Mill, Sugar Mill, and Power Plan


The basic feature of high-density molding sand for gray iron castings is that the amount of coal powder added is also low. Therefore, we control a few points when preparing sand.

① Clay content and mud content. Molding sand with high clay content increases its strength as the specific pressure increases, and the effective bentonite is usually controlled at 7% to 10%. The sum of effective clay and dead clay in the molding sand is equivalent to the mud content, and the mud content is generally controlled at 12% to 16%. Too high or too low mud content will affect the performance indicators of the molding sand.

② Moisture. The moisture in the molding sand of lost foam castings is the main factor that determines the plasticity and bonding force of the clay. When the water content is too high, it is easy to cause the clay cohesion to deteriorate, the fluidity of the molding sand decreases, and the uniform mold density cannot be obtained. When the moisture is too low, the molding sand is not easy to mix, the molding sand has low strength, high brittleness, poor mold release, and easy to cause sand sticking defects in castings. Generally, the moisture content should be controlled to be 10% to 20% higher than the moisture when the peak wet compressive strength is obtained.

③ Grain size of raw sand. In high-density molding, the sand mold has a higher density and large expansion during pouring. Therefore, the raw sand size should not be too concentrated. The raw sand particles are round or polygonal. Generally, three-screen sand or four-screen sand is selected.


Casting Display


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Company Certificate


FAQ


Q1: Who are we?

A: Jinan Haiyao New Energy Equipment Co., Ltd. is a wholly-owned subsidiary of Jinan Huangtai Gas Furnace Co., Ltd. Located in Quancheng-Jinan, Shandong, after continuous innovation and development on the basis of inheriting the traditional construction technology of the Chinese nation, the company now has the ability to provide valve casting, vehicle casting, gray iron valve castings, mechnical castings and so on.


Q2: How long is our delivery time?

A: Delivery samples within 25 work days,60 work days for mass production


Q3: What are our terms of payment?

A: Payment<=1000USD, 100% in advance. Payment>=1000USD, 30% T/T in advance, balance before shipment. If you have another question, pls feel free to contact us.


Adhering for the theory of 'quality, services, performance and growth', we have received trusts and praises from domestic and worldwide shopper for Gravity Sand Casting by Ductile/Gray Iron for Valve Parts. We strive to build an excellent enterprise with outstanding strategic position, reasonable industrial structure, continuous improvement in science and technology, and advanced conservation and environmental protection. We apply new technology, new process, pay attention to the improvement of quality management system, actively introduce excellent corporate culture, and constantly improve product grade and added value.

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